Inspection of Power-Plant. The power-plant is the next
point which should be thoroughly checked over, and as previously
emphasized, the pilot should not accept anybody's
opinion that the power-plant is in good condition. He should
satisfy himself of this before the machine leaves the ground.
The radiator and all water connections should be checked
over to see that there are no serious water leaks. It is also
important that the radiator be full of water. The oil indicator
on the side of the crank case, in some engines, will show the
amount of oil there is present in the sump. The external oil
lines, particularly those leading to the oil pressure gauge,
should be absolutely tight, and all piping that conveys oil must
also be examined to see that the joints are securely fastened
and that there is no opportunity for loss of lubricant. The
fuel system demands a more rigid inspection than either the
cooling or oiling systems because a gasoline leak is apt to be
the cause of fire and, of course, should be guarded against.
The points that should be inspected most carefully are the
joints in the pipe line at both fuel tank and carburetor. If a
gravity feed system is installed, the inspector should make sure
that the vent in the tank filler cap is free and clear so that it
will admit air to the tank. If a pressure feed system is fitted
it is important that the tank cap and piping conveying air
pressure be absolutely tight. The relief check valve should
be tested to see if the pressure releases at the proper point.
Excessive pressure is apt to result in excessive fuel consumption.
of course, it is important that the tank be full of gasoline.
The hand pump should be tested to make sure that it is in
proper working condition. If a strainer or filtering device is
included in the fuel pipe line this should be emptied from time
to time to clean out any water or sediment that may be trapped
therein.
The engine should be run slowly to make sure that it is
firing on all cylinders and then speeded up to be sure that it
develops good power. The clearance between the valve
operating mechanism and the stems of the intake and exhaust
valves should be checked over. All wiring must be clean and
the insulation whole. It is important that all connections be
tight. The grounding switch for cutting out the magneto
should be tested to make sure that it functions properly. The
rod or wire connection going from the hand throttle lever to
the throttle of the carburetor should be inspected as, if it
should become loose in flight, the throttle might jar closed and
seriously impair the power production of the engine. Both
magneto and carburetor should be firmly attached, the former
to the bracket of the engine base, the latter to the induction
manifold. The oil pressure should be carefully watched to
make sure that it is sufficient for the engine in question. oil
pressures will vary from twenty to sixty pounds, depending
upon the design and type of the engine.
When examining the power-plant, especial attention must
be directed to the parts of the magneto that have to do with
the timing and distribution of the ignition current. This
means that the distance between the breaker points should
be checked to make sure that it is adequate and it is well to
remove the distributor board to examine the contact brushes
and the current distributing segments if there is any tendency
for the engine to misfire slightly.
Landing Gear Inspection. While at the front end of the
airplane the next logical point to inspect will be the landing
gear. The point that should receive attention first is the
tension of the bracing wires that run from the fuselage longerons
to the landing gear strut fittings. Next, the attachment of
the wiring to the eyebolts in the landing gear and the security
wiring on the turnbuckles. All the nuts and bolts on the
strut sockets should be examined to make sure that none of the
nuts have loosened up, and that all the cotter pins are in place.
Examine the wheels to see that there are no loose or broken
spokes and that the wheels run true. See that the tires are
properly inflated and make sure that they have no weak spots
or cuts in the casing that might result in a blow-out when
landing.
The wheels should be tested to make sure that they run
freely on the axle and the lock member holding the wheel in
place on the axle should be inspected to make sure that it is
securely in place. The shock-absorber rubber should be
wound evenly and have the proper tension and should be
clean. In some types of airplanes, the oil will drip from the
engine compartment and flood over the rubber shock absorbers,
which produces the rotting effect on the cable, thereby weakening
it and resulting in premature depreciation. The wooden
fairing on the axle should be inspected to make sure that it is
not cracked or split and that there are no splintered pieces
projecting from it.
Fuselage Nose Parts. While at the front end of the machine,
examine carefully the front end of the fuselage to make sure
that the radiator is properly secured to the carrier plate and
that the carrier or nose plate is properly secured to the front
end of the fuselage longerons. The engine bed and engine
retaining bolts should be examined to make sure that all parts
are held tight. The wire braces in the fuselage should be
examined with special care in the front compartment, as
considerable strength is imparted to the engine carrying portion
of the fuselage by these wires. They should be tight and the
turnbuckles should be well safety wired. Another point at
the fuselage nose is the anchorage of the wind drag bracing,
or the drift wires as they are called. Two of these are found on
each side of some types of airplanes, one leading to the lower
wing, the other to the upper wing. The soldered ends of these
wires should be examined to see that the retention fittings are
in the proper tension. Another point that demands inspection
is the fastening of the motor compartment cowls and the motor
hood cover. These must be secured and all screws that hold
them to the fuselage should be in place. Special care is needed
in examining any inspection doors in the motor compartments,
as these are apt to be left unsecurely fastened and on some
types of machines may open up and shake around when the
machine is flying.
Wing Fittings and Struts. The next points to examine are
the wing panels and the points of attachment to the fuselage.
The best method of doing this is to examine completely the
wing panels on one part of the machine before taking those
on the other side. There are four points of attachment for
the wings on each side of the fuselage, two for the upper wing
and two for the lower. The wing fitting pins should be in place
and properly cottered and safety wired. When this point has
been checked off, the flying wires should be examined, one
after the other. on those types of machines where double
flying wires are used, it is imperative that equal attention be
paid to each wire. The wires should not only have the required
tension, but should not be so tight that the struts between the
wings are bowed. The struts should be good, clear wood and
have no knots or curly grains. After the flying wires have
been checked over, the landing wires which are the single
cables should be inspected. While these are not as important
as the flying wires, at the same time they should have the
proper attention and all fittings should be secured. All wires
and turnbuckles should be cleaned and greased with graphite
and hard grease to prevent all chance of rusting. The wing
fittings at the base of all the struts should show no signs of
distortion, and any extending tongues to which bracing wiring
is attached should not be bent in such a way that the wire
cannot exert a straight pull. The bolts going through the
sockets at the base of the struts and through the wing fittings
should be properly tightened, and the nut on each bolt should
be retained with a cotter pin. The struts should not be loose
in the wing fittings. This can be ascertained by hitting the
side of the strut a sharp blow with the open hand at a point
near the fitting. Any lost motion or looseness will be made
evident by a clicking noise at the fitting. The incidence wires
should be tight, as well as the landing and flying wires. These
are the wires that go from the top of a pair to the bottom of
the other of the same pair and are clearly shown in Fig. 101
in preceding chapter.
Inspecting Ailerons. An important member of the control
system that should be inspected as part of the wing panel is
the aileron or balancing flap. This should be easily operated
and should not be distorted or bent in any way. The various
points of the hinge assembly should be gone over to make sure
that the pins are not unduly worn and that they are securely
fastened. A few drops of oil should be applied to the hinges
periodically and if the aileron is removed for any reason, oil
and graphite should be introduced between the hinge pin and
its bearing. The control wire connections at the control wire,
or pylon, should be checked over one by one to insure that all
clevise pins are properly fitted and that the wire ends leading
to the clevises have secure joints. Special attention should
be paid to control wires as if these are frayed at any point
they should be replaced at once. The pulleys over which
control wires run should be inspected for cracks and should
be greased to make sure that they will be free running. All
ailerons are checked in turn. on some types of machines but
two ailerons are used, one on each top wing, while on others
four are provided, one on each wing tip.
Fuselage Interior. Before working down to the empennage,
or tail of the machine, the cover should be taken off of
the fuselage and the various wires used for bracing or control
purposes should be checked over to see that they are at the
required degrees of tautness, that none of the fittings are
cracked or broken, and that all turnbuckles are properly
safety wired throughout the fuselage. The inspection of the
fuselage is an especially important matter in event of the
machine having made a rough landing, or having been in use
on service that required frequent "taking-offs" and landings
as instructions at an aviation school. A rough landing is very
apt to loosen up the brace wires in the fuselage, especially if a
tail-low landing is made and the strain is taken by the tail skid
before the wheels touch the ground.
Stabilizers and Control Wires. In examining the horizontal stabilizer, the only points that demand special attention are the bolts that hold it in place on the fuselage and also the braces that extend from each side of the rudder posts to the under side of the stabilizer. In examining the elevators, the hinge assembly by which they are attached to the rear end of the horizontal stabilizer and the control horn should be gone over carefully. The same applies to the rudder, only in this case the hinge assembly is attached to the rudder post at the rear end of the fuselage. What has been said in regard to the bearing points and control wires of the other control surfaces apply just as well to those of the rudder.
Just ahead of the rudder a vertical stabilizer fin is installed.
The only points about this that demand attention are the
bracing wires and the bolts and nuts by which these are fastened
to the horizontal stabilizer. While at the rear end of the machine
the tail skid should be looked over with special reference
to the supporting hinge or swivel which is attached to the tail
post of the fuselage, also to make sure that the wood is not
cracked or splintered. The tail skids of most airplanes are
provided with a removable shoe of steel which forms a rubbing
surface when the tail skid tracks on the ground, as in flying or
"taxi-ing." As soon as this shoe show signs of wear it should
be removed and replaced with a new one, as this will save the
tail skid and is much easier to do than replacing an entire tail
skid member. Special attention should be paid to the shock
absorber rubber of the tail skid.
The wing skids at the end of each wing on a machine of
considerable spread should be looked at to make sure that
these are properly secured and not cracked. The control
system parts should be checked over periodically and operated
to make sure that all the control surfaces operate as they
should. In the Dep. control, the cable passes over a drum
having a series of grooves cut into it to form a continuous
spiral around which the control wire is wrapped. The drum
around which the wire is coiled is not always of large diameter,
and if wire of exceptional stiffness is used, or one that is not
exactly the proper size, it is apt to fray, due to the sharp turn
it is forced to make whenever the control is operated.
If the machine is provided with a stick control, special
attention should be given to the universal joints which make it
possible to move the stick forward and the control bar sideways
at the same time. Naturally, every one of the multiplicity of
connections at the control horns must be examined in con-
nection with checking over the control system. Points that
are apt to be neglected, such as where the wire runs inside the
fuselage, are those which really demand inspection oftenest.
By checking over the points enumerated carefully to ascertain
if the machine is in proper flying condition before it leaves the
ground, all danger of accident when in the air is minimized.